Welcome to Tony’s Hangar

Tony Jürgens

Mechanical engineering student at TU Eindhoven — I design, build, instrument and test hardware for electric aviation.

Bay 01 Complete

Independent project · Sep 2023 – Feb 2025

A 4-metre wind tunnel, built from scratch.

Designed in SolidWorks and built by hand in the school workshop: an open-circuit low-speed tunnel with a 30 × 30 cm transparent test section, settling chamber, flow straighteners and turbulence-reduction screens — built to measure how flap deployment shifts the stall point of a Boeing 737-NG-style wing. Written up as my IB Physics Extended Essay (graded B).

The assembled 4-metre plywood wind tunnel on a lab bench, with fan, diffuser, transparent test section and contraction section labelled
The assembled tunnel: fan → diffuser → 30 × 30 cm test section → 8:1 contraction (annotated figure from the project report).
Plywood contraction section under construction in the school workshop
Building the plywood contraction section.
Transparent test section opened up, with the white airfoil mounted on its support inside
The test section with the airfoil mounted on the 2-axis force balance.
White 3D-printed Boeing 737-NG airfoil section held in a hand
3D-printed 737-NG airfoil with interchangeable flap sets (0° / 20° / 40°).
Hand-drawn dimensioned design sketch of the wind tunnel on graph paper
Early design sketch — sizing the contraction, test chamber and diffuser before CAD.

Data plateWind tunnel · 2024

Critical angle of attack, clean → full flaps
15° → 25°
Peak-lift gain with full flaps
~20 %
Contraction ratio · 35 km/h test section
8:1
Force resolution, self-built 2-axis balance
±1 g

Instrumentation, built and programmed myself

A 2-axis force balance (lift + drag) from two HX711-amplified load cells read by an Arduino Nano (C++), with a motorised angle-of-attack drive — calibrated against known masses before every configuration change.

A real test campaign

Interchangeable flaps at 0°/20°/40° replicating cruise, take-off and landing; angle of attack swept 0–25°, three trials per configuration, ~70–90 data points per run; stall angles cross-checked on video.

Results that match the literature

The critical angle of attack moved from ~15° (clean) to ~20° (20° flaps) and ~25° (full flaps), with ~20% higher peak lift — consistent with published NASA/AIAA data across a ~30-source literature review.

Looking down the inside of the self-built plywood wind tunnel towards its fan Looking down the inside of the TU Eindhoven wind tunnel towards its fan wall

2023 · School workshop

It started with plywood and a fan.

My own 4-metre tunnel — designed in SolidWorks, built by hand, instrumented with an Arduino.

2026 · TU Eindhoven

Now it’s the university’s tunnel.

Research assistant in the TU/e Wind Tunnel Laboratory — supporting experiments and bringing a six-component force balance back into service.

Bay 02 In work

TU/e Wind Tunnel Laboratory · Jan 2026 – present

Recommissioning a six-component force balance.

Returning a 1995 TNO six-component force balance to measurement service in the TU/e wind tunnel lab, paired with a modern HBM QuantumX MX430B data-acquisition system.

The TNO six-component force balance frame on a workbench with load cells and cabling
The 1995 TNO balance during recommissioning.
Close-up of one of the balance's cylindrical load cells mounted in the frame
One of the balance’s load cells.

Found the fault

Diagnosed a systematic 50% sensitivity error in the load-cell chain through structured electrical, mechanical and software troubleshooting.

Calibrated it properly

Designed and executed a 43-run calibration campaign following NASA-published balance-calibration methodology, using lab-grade masses.

Analysis under way

Least-squares calibration-matrix fit in Python; accuracy figures and the formal calibration report are in progress.

Bay 03 Installed · pre-first-flight

Clearwings, Eindhoven · Mechanical engineering intern · Sep 2025 – present

A cockpit panel for an electric-aircraft retrofit.

Clearwings develops electric retrofit systems that convert existing aircraft to battery-electric propulsion. I redesigned the Cessna 150 cockpit panel to host the new electric-propulsion avionics, ahead of the company’s first experimental flight — from 3D scan to flight-ready aluminium hardware, within sub-millimetre tolerances, across 5+ prototypes.

The all-electric Cessna 150 PH-TUE in Clearwings livery taxiing at Kempen Airport
The aircraft my panel flies in: the all-electric Cessna 150 (PH-TUE) during its first public taxi test, Kempen Airport, March 2025. Photo: Clearwings / Rutger van Loo.
A blue 3D-printed prototype of part of the cockpit panel held in a hand
01 · PrototypeAn early 3D-printed prototype of the panel geometry.
The redesigned black panel with a display fitted, lying on a desk
02 · Build & integrateThe redesigned panel with one of the new electric-propulsion displays fitted.
The new panel with displays and controls installed in the Cessna 150 cockpit
03 · InstallInstalled in the Cessna 150, ahead of the first experimental flight.

Reverse engineering

Recovered missing CAD geometry by 3D-scanning the existing cockpit and rebuilding it in SolidWorks.

Flight-ready hardware

Delivered the panel as a flight-ready component within sub-millimetre tolerances.

Iteration under changing requirements

5+ aluminium prototypes to resolve mounting and alignment issues, integrating the new displays and controls for a repeatable installation on the aircraft.

Bay 04 Complete · group project

TU/e 4RC30 Introduction to CFD (elective) · Team of 3 · 2026

CFD thermal management of electronics in a cooling channel.

Course project simulating three heat-generating electronic components in a 2D turbulent air cooling channel (Re 10,000–20,000) with a transient SIMPLE finite-volume solver, standard k-ε turbulence with wall functions, and conjugate heat transfer.

Simulated temperature field in the cooling channel showing three hot aluminium components and their thermal wakes
Conjugate heat-transfer temperature field around the three aluminium components (figure from our group report).

Modelling

Two-stage approach — volumetric heat-source model first, then conjugate heat transfer with flow blockage, no-slip component surfaces and internal conduction in the aluminium parts; verified with grid-sensitivity studies and mass/energy balance checks (imbalances below 0.03%).

Group findings

Raising inlet velocity from 0.5 to 2.0 m/s cut the hot-spot temperature by ~71 K at a ~6× pressure-drop penalty; staggered component layouts reduced peak temperature by up to ~22 K.

My credited role

Running additional simulations, generating several of the result figures, and report integration (symbols list, assembly, editing). Solver development was led by a teammate.

Tool chest

Toolbox

CAD & design
SolidWorks · Siemens NX · Catia V5 · Onshape
Test & instrumentation
Load cells & strain-gauge bridges · HBM QuantumX / catmanEasy · calibration methodology · Arduino DAQ
Prototyping & manufacturing
Aluminium fabrication · FDM 3D printing · workshop build (wood / acrylic) · fit & tolerancing
Analysis & programming
Python (NumPy / Pandas) · MATLAB · C/C++ (Arduino) · CFD coursework (FVM, SIMPLE, k-ε) · LaTeX
Languages
English (native) · Mandarin (native) · German (native speaker — spoken) · Dutch (basic)